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DETAILED INFORMATION

In the electrical industry, Copper Winding Wires is a leader. In terms of copper wire winding, it is the world’s largest manufacturer.Customer service, quality products, and innovative business practices have earned the company recognition. Copper windings and wire manufacturer.

Electrical wires are made from copper windings. In addition to aerospace, medical, and automotive industries, they are also used in other fields. In electrical wiring and electronic connectors, copper is one of the most important materials. As a good conductor of electricity, it is useful for wires and cables. Copper has environmental problems, unfortunately. 

A copper atom consists of four layers: copper oxide (CuO) or copper sulfide (Cu 2 S); copper sulfide, or CuS; copper, on top of copper sulfide; and cuprous oxide (CuO2). CuO forms a protective insulator over CuS. As a result of exposure to air, harmful substances can be released from these phases. The corrosion of wiring and connectors also leaves a residue of copper sulfide, which is also harmful to the environment. 

The purpose of this report is to determine the effectiveness of Copper Winding Cleaner in removing harmful substances from these phases. copper wire winding Cleaner can remove harmful substances from both CuO and CuS phases, according to the results. 

Furthermore, copper windings are used in a variety of electronic products, including computers, appliances, and other electronic devices. Current flow in the device is created by winding the wire around a core. The material is also used to produce electrical power and for electrical insulation. A wire’s cross-section is its basic shape. There is a range of 10% to 95% for the cross-section design of the wire. Wires used in electronic devices must have the right thickness, diameter, and other physical properties to ensure safety.

Different types of devices use different materials to make wires. First, the material is chosen based on its properties. A reliable wiring system is then formed by selecting the core and insulation materials. A number of factors affect the thickness or diameter of wires, including wire shape, core material, and insulation material. Safety and reliability requirements influence the design of a wire. 

Wires are formed based on the size and structure of the device. Various technologies have been developed for making flexible electronic components such as cables and wires in recent years. Flexible wires are made by using PTFE (polytetrafluoroethylene) plastic as an insulating material. After being made, such a wire can easily be bent and shaped. Furthermore, it makes the wire flexible, making it suitable for a wide range of applications, including communications, electrical equipment, temperature sensors, and other technical devices.

Copper wire coated with a thin layer of insulation is known as magnet wire or enameled wire. Enameled copper wire winding are coated with insulation and have good mechanical properties such as tensile strength and elongation. In hermetic applications including Electrical Motors, Transformers, Switchgear, Consumer & Industrial Electronics, Auto Electrical, Refrigerators, Air Conditioners, Domestic Appliances, Pumps & Fans, and more, this material is electrolytically refined copper and fully annealed to maximize the benefits of customization.

Manufacturing Process of copper wire winding

copper wire winding is manufactured by extruding wire to the required dimensions and then applying liquid enamel. The wire is then placed inside an oven where the enamel is cured. Wires go into and come out of the same oven in tandem in a continuous process so that the insulation is added in multiple passes.

Key Features of copper wire winding

  • Small and uniform insulation thickness
  • Dielectric strength and insulation resistance are good electrical characteristics
  • A coating that resists bending, stretching, and friction
  • Heat-resistance
  • Resistant to solvents, chemicals and varnishes
  • Resistant to hydrolytic degradation
  • Stable when combined with insulating materials
  • Resistant to water and moisture

Size Range

Min. Max.
SWG       5     45
Size 5.400 MM 0.071 MM
Grade         1     3

Insulation Class

THERMAL CLASS SPECIFICATION
Polyester 130°C IS-13730-PART-34
Modifed Polyester 155°C IS-13730-PART-O3
Polyestermide 180°C IS-13730-PART-08
Dual Coated 200/220°C IS-13730-PART-13
Self Solderable 155°C & 180°C IS-13730-PART-20

Applications

Elertrical Motors Auto Electrical
Transformers Refrigerators
Switchgear Air Conditioners
Consumer Domestic Appliances
Industrial Electronics Pumps & Fans